Trio Block (Rinser/Filler/Capper)

Trio Block (Rinser/Filler/Capper)

This is unique machine integrated with Rinsing, Filling & Capping into single Trio-block. This machine is useful & suitable for PET & Plastic bottles for filling juice, mineral water, carbonated drinks etc. at larger speeds & different volumes. The machine is equipped with high automation including programmable PLC, frequency convertor & Photoelectric elements. Due to this, the filling unit can be easily changed to Low vacuum filling method or Isotonic filling method. The Low vacuum filling method is suitable for Glass bottles to fill alcoholic drinks, Liquor, soy etc. & the Isotonic filling method to fill suitable for PET/Plastic bottles to fill Carbonated drinks, juice mineral water etc.

The main composition of the machine includes following components & parts.

In Feed Air Conveyor

This air conveyor is fitted with high pressure air blower with filter fitted on the suction side. It feeds empty bottles into the in feed rotor of the Mono Block machine.

In Feeder Rotor

The function of in-feed rotor is to transfer the bottles from the in feed air conveyor to the rinsing rotor by neck holding mechanism.

Rinser Rotor

The bottles are automatically picked up by the rinser rotor from in feed rotor by nec holding device. Bottles are then inverted automatically to start the rinsing cycle, each bottle being rinsed up to four seconds. Mechanical rinse valve provides the feature "No Bottles No Rinser". When the bottles are held at the neck, there is no distortion of the bottle profile. At the end of the rinsing cycle, the bottle is drained of most reschedule water, before being straightened out and handed over to the filling for the filler operation four seconds. Mechanical rinse valve
 provides the feature "No Bottles No Rinser". When the bottles are held at the neck, there is no distortion of the bottles profile. At the end of the rinsing cycle the bottle is drained of most reschedule water, before being straightened out and handed over to the filing rotor for the filler operation.

Filler Rotor

The mechanical filling valves, monted radially on the rotary filling tank, are actuated automatically by the bottles when lifted up to commerce filling. Here again the bottles are held at the neck by neck holding grippers which ensures precise valve centering. Consequently, there is no bottle damage or water wastage during the filling operation. The main machine drive motor has variable speed A.C. Drive, by which the machine speed can be varied depending upon the bottle size to be run. Three position probe fitted in the filling tank automatically regulates the machine speed based upon product inflow, using a panel mounted PLC damage or watrer wastage during the filling operation. The main machine driver motor has variable speed A.C. Drive, by which the machine speed can be varied depending upon the bottle size to be run. Three position probe fitted in the filling tank automatically regulates the machine speed based upon product inflow, using a panel mounted PLC.

Transfer Rotor For Capper

The capper rotor adopts a unique "Pick & Place" mechanism for capping in conjunction with an efficient bottle anti-turn device. The bottle is held at the neck firmly during capping to produce absolutely leak proof results. The capping heads, which are torque adjustable and have spring, compensated capping chucks, pick up the cap and descend onto the neck of the botle to completed te capping. Spring compensated heads ensure that the cap centering and location is precise during capping to prevent leakage.

Capper Elevator

Caps are fed into the machine by an automatic cap elevator having an S.S. 304 ground level hopper, which can hold up to three thousand caps. This hopper also an automatic agitator, which gets activated as soon as cap the caps stop moving inside the cap hopper. thus, the elevator is never starved of caps. The elevator orientates and feeds caps at the desired rate to the capper rotor. Shortly before cap pickup the caps are exposed to UV light for sterilization. After capping, the bottles are discharged on to the out feed slate conveyor.

Salient Features

Technical Specification

Dimensions