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Premium Pre-Fill Syringe Filling & Stoppering Machine Salient Features
- Machine is a compact, elegant and matt (Dull) finished encompassed with stainless steel (SS 304).
- Perfect synchronization of PLC based cycles, filling stroke and peristaltic pump to fill volume.
- Pneumatically controlled Stoppering mechanism.
- Compact and touch screen base control panel for easy control of the machine operation.
- Very fast cleaning system (before and after mechanical) compared to any mechanical syringe base machine which gives machine life more. (You can clean the system from source tank to nozzle end nozzle end to source tank). More over you can wash system individually also. (Single Pump).
- You can accommodate CIP, SIP system with machine.
- No air inside the syringe tube.
- Machine with laminar flow which require class 100 to 1000 area.
- Calibration facility inbuilt.
- Very easy & accurate electronic based Volume setting of different pre-filled syringes.
- No Dropping.
- Each & every process you can see on the PLC Display itself.
- Silicon pipes are used for machine filling process, so it is very easy to clean the sytem at higher temperature.
- Filling & stoppering machine with individual PLC control.
- Machine can set flow to high viscosity of different material easily.
- You can set time of filling suck time and rate.
- Diving system with the design of Germany make ball screw and stepper motor control which has no vibration and very smooth kind of filling and system itself take care that filling material must be fill centrally in the syringe.
- Design of nozzles and adjustment of flow rate is very useful for filling without air bubble/foaming in the syringes.
- Main advantages of system is no direct touch of filling material/product with any metal parts like syringe, valve etc.
- Operator has to keep a nest (tray) of pre-filled syringe over the SS jig. Then he has to put a jig to filling magazine and start the machine to filled syringes.
- Automatic filling cycle start in 10 steps with at a time syringe will fill with help of peristaltic pump.
- Operating Sequence:
- Nitrogen Flushing
- Filling
- Operator has to keep a nest (tray) of pre filled syringes over the SS jig. The he has to put a plug tray with suitable stoppers over the SS 316 plug tray. Then after he has to close the evacuation and stoppering chambers.
- Automatic filling cycle start one by one as per the programmed stoppering cycle mentioned as under. Stoppers are plugged into the pre-filled syringes precisely after vacuum hold cycle. Now last cycle of nitrogen flushing with vacuum break completes the stoppering operation.
- Operating Sequence
- Vacuum.
- Nitrogen Flushing.
- Vacuum Hold.
- Stoppering.
- Flushing.
Application Technical Specification
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Product Size
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0.2 ml to 5 ml syringe
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Output
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40 to 100 syringe/minute (water base)
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Filling/Stoppering Height
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760mm
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Compressed Air
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6 to 8 kg/cm2
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Electrical Rating
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230 V AC/1 Phase, 50 Hz
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440 V AC/ 3 Phase, 50 Hz
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Phone : 91-79-26463903/25840112/25840113/25840114
Fax : 91-79-26463906
